Copycat Bob Evans Sausage Gravy and Biscuit Casserole

4.55 from 83 votes
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Copycat Bob Evans sausage gravy and biscuit casserole is a simple breakfast recipe that’ll have eaters coming back for seconds! Creamy, hearty sausage gravy is layered with biscuits and cheese to make an irresistible main course that’s ready to eat in just 1 hour. It’s the perfect little casserole for your family’s brunch, weekend breakfast, or breakfast for dinner.

Looking for more delicious breakfast recipes? Try these recipes for baked eggs or smoked salmon brunch frittata.

close up of a white plate, with Bob Evans Sausage Gravy Recipe and scrambled eggs
The image features two green leafy illustrations against a plain white background. The illustration on the left shows simple leaves, while the one on the right depicts branched leaves.

Quick Look: Bob Evans Sausage Gravy and Biscuit Casserole Recipe

  • ⏲️ Prep Time: 10 minutes
  • ⏲️ Cook Time: 50 minutes
  • ⏲️ Total Time: 1 hour
  • 👨‍👩‍👧‍👦 Servings: 8 servings
  • 🌽 Cuisine & Heritage: American
  • 🍽️Calories: 570 calories per serving (more nutritional info in recipe card)
  • 🥦Dietary Info: can be made Gluten Free & Dairy Free
  • 🟢 Difficulty: Easy
  • 🔥 Cooking Method: Stovetop
  • 🌶️ Flavor Profile: flaky biscuits with creamy, hearty gravy and lots of cheese.
  • 🔑Top Tip: Drain the sausage well and wipe the grease out of the skillet to prevent the casserole from being too greasy.
  • 🍷 Drink Pairings: This casserole tastes best with orange juice and coffee for a hearty breakfast feast.
  • ❄️ Storage: Refrigerate leftovers for up to 3-4 days. Don’t freeze, as it won’t thaw well.

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Why You’ll Love This Recipe

  • Tastes Better than Bob Evans’ Casserole: Do you know what I think? This recipe tastes BETTER than the original! There is no wrong way to enjoy a wonderful sausage gravy, so I feel sure this biscuit casserole would have passed muster with Bob Evans himself.
  • Made with Refrigerated Biscuits: Use my copycat recipe and some simple ingredients to build a biscuit casserole. Rather than a biscuits recipe, use canned refrigerated biscuits for this easy casserole.
  • Perfect for Feeding a Crowd: Bob Evans Sausage Gravy is mild in flavor which makes it great to prepare for a large group.
  • Ready to Eat in 1 Hour: It’s sure to become one of your family’s favorites because it’s so quick and easy to prepare. It also re-heats well in the event you’re after leftovers!

Ingredients

a casserole dish, with biscuits and gravy and cheese
  • Pork Sausage: I highly recommned using Bob Evans brand pork breakfast sausage. We are making pork sausage gravy, but if you are unable to consume pork, feel like you may use any type or brand of roll sausages you like. (I recently found a new kind of sausage, a lean sausage, at my local farmers market. It’s quickly become among my family’s favorites, so use what resonates with YOUR eaters.)
  • Canned Refrigerated Jumbo Biscuits: Refrigerated biscuits generally come 8 to a can. You’ll need to use a serrated knife to slice each raw biscuit in halve lengthwise. If you’re wondering, I do not use Bob Evans biscuits in this dish, rather a refrigerated brand that my family enjoys a little more.
  • Cheddar Cheese: I highly recommend using a sharp cheddar cheese for a lot of flavor. You can switch this up if you are looking for a different flavor. Smoked Gouda or pepper jack would also be delicious options!

See recipe card for full information on ingredients and quantities.

Variations & Substitutions

  • Want to skip assembling the casserole? Bake up the biscuits according to the package directions, then spoon the thick gravy over top and enjoy.
  • Use homemade biscuits instead of refrigerated: If you have the time, homemade buttermilk biscuits or cornmeal biscuits make the casserole feel even more special.
  • Make it spicy: Add a pinch of cayenne, a dash or two of hot sauce, diced jalapeños, or hot breakfast sausage for a little kick.
  • Try a gluten-free version: Use your favorite gluten-free biscuit dough and substitute a 1:1 gluten-free flour blend (or cornstarch) in the gravy.
  • Add sautéed onions or mushrooms: For extra flavor, add sweet caramelized onions with sherry or sautéed mushrooms.

How to Make Bob Evans Sausage Gravy & Biscuit Casserole

Scroll down for the full printable recipe or stick around for the step-by-step breakdown with photos to walk you through every delicious detail. 

1

Brown the Sausage

Warm the canola oil in a medium skillet over medium heat. Add the sausage and brown, breaking up large pieces into smaller pieces as you go. Cook the sausage until no pink remains. Drain the sausage onto paper toweling and wipe the skillet clean.

2

Making the Roux

Place the skillet back over the heat. Add the unsalted butter to the skillet and allow it to melt. Turn the heat to medium-high.

Next add in the flour and whisk constantly for a full minute to ‘cook out’ the raw flour taste and smell. Whisk in the milk, salt, and black pepper and bring to a boil whisking constantly for 2 minutes.

Remove the skillet from the heat and add the well-drained sausage back into the pan and give everything a good stir.

3

Assembling the Casserole

cheesy casserole of Bob Evans Sausage Gravy Recipe

Lay an even layer of 8 halves in the bottom of the prepared baking dish. Spoon half the homemade Bob Evans sausage gravy recipe over the layer of biscuits followed by handfuls of chopped green onions (at least ¼ cup).

Repeat the layers beginning with the remaining biscuit halves, the sausage gravy, remaining chopped green onions, and then finish with ¾ cup sharp shredded cheddar cheese.

4

Bake Until Golden

biscuits and gravy in Bob Evans Sausage Gravy Recipe

Pop the casserole into the preheated oven for 35 to 40 minutes. Due to the density of the sausage gravy, you need to give the biscuit halves on the bottom layer ample time to rise and bake thoroughly.

I go the full 40 minutes, or until the top is nicely golden and the gravy and cheese are bubbling. Use the 40 minutes to bake up home fries or scramble a mess of eggs. Place hot sauce on the table for those who will want to ‘heat up’ their breakfast.

5

Serve & Enjoy!

close up of a white plate, with Bob Evans Sausage Gravy Recipe and scrambled eggs

Serve hot alongside eggs, home fries or hash brown potatoes, or alone. Enjoy this delicious casserole when it’s fresh from the oven!

Bob Evans Sausage Gravy & Biscuit Casserole FAQs

Who is Bob Evans?

Bob Evans (born Robert Lewis Evans, May 30, 1918 – June 21, 2007) was an American restaurateur who founded a restaurant chain bearing his name. Bob Evans restaurants opened across the United States beginning with their first in 1962. Both the man and his restaurants were marketers of his company’s brand of pork sausage products.
Mr. Evans made sausage on his southeastern Ohio farm initially only to serve at a small diner Mr. Evans owned in nearby Gallipolis, Ohio. Popularity mounted quickly however, and both the sausage brand as well as the Bob Evans name became synonymous with his family-style dining establishments.
Among the MANY popular items to choose from on the Bob Evans menu, the most popular breakfast item is a buttermilk biscuit topped with an egg any way and Bob Evans famous sausage, smothered in creamy country gravy, and heaps of melted cheddar cheese. It’s a literal farmhouse feast in every sense of the word.

What is the secret ingredient in Bob Evans sausage gravy?

The “secret” to Bob Evans-style sausage gravy is really its simplicity: seasoned breakfast sausage, plenty of black pepper, and a creamy milk gravy. The sausage drippings do much of the heavy lifting, creating a deeply savory, comforting flavor that you’ll love.

What are common sausage gravy mistakes?

One of the most common sausage gravy mistakes is rushing the roux (not cooking the flour-butter mixture long enough) or adding the milk too quickly, which can make the gravy lumpy. Using very greasy sausage that hasn’t been drained, or adding too much salt, are also common mistakes.

Serving Suggestions

When I’m expecting a brunch crowd for a holiday, or having everybody to my place after church, I serve this with hash browns or oven baked home fries, and pick an easy egg style I know everybody will love.

Round out your breakfast spread with other favorites, like these creamy grits and goat cheese breakfast soufflés, smoky breakfast pizza with sunny egg, or snickerdoodle muffins with apples.

A white plate with scrambled eggs and a piece of egg casserole topped with minced vegetables and cheese.

Expert Tips

  • Drain the sausage onto paper toweling and wipe the skillet clean. Too much grease (as does too much salt) spoils easy recipes like this one in an instant, so be mindful to drain well and use unsalted butter in the next step.
  • Line a large baking sheet with aluminum foil and place the prepared baking dish atop. There is every chance of bubble-over, so you want to preserve your oven and baking sheet by using the foil.

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4.55 from 83 votes

Copycat Bob Evans Sausage Gravy and Biscuit Casserole

This copycat Bob Evans sausage gravy and biscuit casserole layers this rich biscuits with hearty, creamy gravy and cheddar cheese. This easy, 1-hour breakfast recipe will have your eaters coming back for seconds or even thirds!
Prep: 10 minutes
Cook: 50 minutes
Total: 1 hour
Servings: 8 servings
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Equipment

  • 11×7-inch baking dish

Ingredients 

  • 1 pound bulk pork sausage
  • 2 teaspoons canola oil
  • 5 tablespoons unsalted butter
  • ¼ cup all-purpose flour
  • 3 cups whole milk
  • ½ teaspoon Kosher salt, or to taste
  • ½ teaspoon ground black pepper, or to taste
  • 1 can refrigerated jumbo biscuits, halved lenthwise, using a serrated knife to create 16 pieces
  • ¾ cup green onion, rough chopped, white and green parts
  • ¾ cup sharp cheddar cheese, shredded

Instructions 

  • Preheat oven to 350°F. Liberally spray an 11×7-inch baking dish with cooking spray. Line a large baking sheet with heavy gauge aluminum foil and place the prepared baking dish atop.
  • Warm the canola oil in a medium skillet over medium heat. Add the sausage and brown, breaking up large pieces into smaller pieces as you go. Cook the sausage until no pink remains. Drain the sausage onto paper toweling and wipe the skillet clean.
  • Place the skillet back over heat and add the unsalted butter to melt. Turn the heat to medium-high and add the flour and whisk constantly for a full minute. Whisk in the milk, salt, and black pepper and bring to a boil whisking constantly for 2 minutes. Remove the skillet from the heat. Add the well-drained sausage back into the pan and stir to combine.
  • Cut the biscuits in half lengthwise to create 16 pieces (most refrigerated canned biscuits come 8 to a can). Lay 8 halves in the bottom of the prepared baking dish. Spoon half the sausage gravy over the layer of biscuits followed by ¼ cup of the chopped green onions. Repeat the layers beginning with the remaining biscuit halves, the sausage gravy, remaining chopped green onions, and then finish with ¾ cup sharp shredded cheddar cheese.
  • Bake in the preheated oven for 35-40 minutes, or until the top is nicely golden and the gravy and cheese are bubbling.
  • Serve hot alongside eggs, home fries, or hash brown potatoes, or alone.

Notes

  • Substitutions for the pork sausage may be any type or brand of bulk or roll sausage you like.
  • Drain the sausage onto paper toweling and wipe the skillet clean. Too much grease (as does too much salt) spoils easy recipes like this one in an instant, so be mindful to drain well and use unsalted butter in the next step.
    Line a large baking sheet with aluminum foil and place the prepared baking dish atop. There is every chance of bubble-over, so you want to preserve your oven and baking sheet by using the foil.

Nutrition

Serving: 1serving | Calories: 570kcal | Carbohydrates: 36g | Protein: 18g | Fat: 39g | Saturated Fat: 15g | Polyunsaturated Fat: 6g | Monounsaturated Fat: 15g | Trans Fat: 1g | Cholesterol: 82mg | Sodium: 1157mg | Potassium: 449mg | Fiber: 1g | Sugar: 7g | Vitamin A: 611IU | Vitamin C: 2mg | Calcium: 231mg | Iron: 3mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Additional Info

Prep Time: 10 minutes
Cook Time: 50 minutes
Total Time: 1 hour
Course: Breakfast
Cuisine: American
Servings: 8 servings
Calories: 570
Keyword: biscuits and gravy casserole, Bob Evans sausage gravy recipe
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About Jenny deRemer

I am a Charleston, South Carolina-based culinary novice, an ardent authority on all things travel, a designer by trade, and the creator of Not Entirely Average. I have a weakness for farmers' markets, delight in adventures way off the beaten path, enjoy documenting my many moods through photography, and have been known to conquer the occasional yard sale with gusto!

4.55 from 83 votes (72 ratings without comment)

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Recipe Rating




31 Comments

  1. The biscuits are perfectly layered with the savory gravy. And the flavor is so close…if not BETTER…than the original. Such a simple and delicious meal!5 stars

  2. Jenny,
    While I will be making this recipe, what I also appreciate is some history on Bob Evans. I didn’t know there was such a person. As a native from the South, in addition to wonderful food, I also enjoy the history associated with it. Thank you ever so much.
    Randall

    1. Randall, oh thank you for saying so, because I feel like too many are terribly bored by the backstory. For me, the backstory is half the reason to try a food. It makes me happy that somebody appreciates it!!! x – Jenny

  3. Nice. I simplified this a bit (left out the onion, a mistake; needed more sauce; one layer of whole biscuits — worked well) to put it together in the middle of morning chores. Ready to eat when chores were done, scaled down for two generous portions. Truly a delightful beginning of the day, esp. for an older person who only eats twice a day. Very repeatable.5 stars

    1. Donald, I’m glad you gave this a go AND I am super glad to hear that you would repeat it! Thank you, thank you for taking a minute from your day to tell me this – means the world!! Jenny

  4. I love this recipe! I am going to a retreat next week end and always test try new recipes before sharing the food with a large group.

    I am doubling this, using whole biscuits, and cheating by using Pioneer biscuit gravy mix for the gravy.

    It looks like your photo and it tastes great. Fast, simple, good and hearty and I won’t be stuck in the kitchen while at the resort.

    I plan to serve it with 5 fruits and donuts. Someone will have to make the coffee as mine eats spoons my friend said.

    Thanks for sharing this recipe.5 stars

    1. Lynne, I’m jealous you’re going on a retreat! I would LOVE to know how your eaters enjoy the casserole. Let me know how the Pioneer mix works, too. I love a good shortcut 🙂 What’s got me intrigued is your coffee…sounds like it’s MY KINDA COFFEE! x – Jenny

  5. Great I love sausage and gravy and this recipe sounds yummy Sausage is my favorite meat can’t wait for breakfast I think I’ll have it for supper tonight4 stars

    1. Janice, I think you should absolutely have this for dinner tonight! And once you’ve made it, drop me a line to let me know your thoughts 🙂 Thank you for taking time from your day to share this sweet comment with me! Jenny

  6. I prepared this recipe and tripled it. I then loaded it into foil baking dishes and froze them so we could take them camping with us. Not only did we feed our own group of 10 daily with this FABULOUS casserole, but we ended up with kids and adults from other campsites who wanted a taste! I offered your recipe/website to several of the ladies around us, so I hope it gets you some great traffic! This dish is DELICIOUS!!!5 stars

  7. This is amazing!!! Made for a family Mother’s Day breakfast and it was so good…I didn’t make enough!!! This was the first thing to be devoured while everyone else’s dish was barely touched. Bob Evans is not as good when comparing to this recipe. This will go in my recipe book and become a staple dinner or breakfast once in a while. The only thing I did differently was to use a little less onion and a little more cheese. I feel like the onions would have overpowered otherwise.5 stars

    1. Jen, I am soooo happy this recipe made YOUR EATERS happy! We do this in my kitchen as ‘breakfast for dinner’ about once a month. Seems to make everybody super satisfied! Happy Mother’s Day Jen! x – Jenny

  8. We have featured your awesome post on Full Plate Thursday, 586. Thanks so much for sharing your talent with us and hope you will come back soon!
    Miz Helen

  9. I’ve got to make this for my husband!! Pinned and printed. Thanks for sharing at the What’s for Dinner party. Hope you have a fabulous week!!